Effective productivity management for the smart factory

ConMoto’s Industrial Engineering 4.0 (IE)  projects have a clear goal: to increase the performance of the management processes, as well as core and support processes of your business. Together with our customers, we analyze all areas of operations and develop target processes and standards for production and logistics. Based on these insights we optimize the productive interaction of employees, machines and material. ConMoto pays special attention to the design of holistic material flows and value streams: from product planning to production and process planning to manufacturing optimization.

Exploiting the opportunities of digitization

Digitization opens new opportunities, but also requires greater agility to dynamically adapt processes and supply chains to changes. ConMoto uses real-time simulations, digital twins and other technologies to accelerate decision-making processes and faster implementation of process optimization in production.

  • Deviations from standard processes are corrected as quickly as possible
  • More flexible production processes
  • Higher level of automation
  • Higher operational efficiency and lower failure rates
  • Improved quality control and reduction of error rate

The result is predictive productivity management that enables dynamic planning and horizontal synchronization of processes along the supply chain.

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    The most important tasks

    • Fast, solution-oriented analysis of production processes: ConMoto focuses on the work processes of employees and their interaction with machines and materials.
    • Reduce waste: We eliminate the “7 types of waste” with pragmatic solutions.“
    • Realize the benefits of improvements through standardization of work processes, implementation of work systems (man-machine-material) and optimized use of resources.

    Implementing productivity optimization
    Smart, pragmatic, effective

    Implementing productivity optimization
    Smart, pragmatic, effective

    Umsetzungsfelder der Produktivitätsoptimierung
    Smart, pragmatisch, wirkungsvoll

    I
    Work flow planning, workplace design, work system planning
    II
    Ergonomics/age-appropriate workplace design
    III
    Time management, Work flow-time analysis
    IV
    Material and resource planning
    V
    Performance-based remuneration
    VI
    Logistics planning, warehouse and transport planning, Linefeeding
    with the aim of the logistics-optimized factory (LOF)

    I
    Work flow planning, workplace design, work system planning
    II
    Ergonomics/age-appropriate workplace design
    III
    Time management, Work flow-time analysis
    IV
    Material and resource planning
    V
    Performance-based remuneration
    VI
    Logistics planning, warehouse and transport planning, Linefeeding
    with the aim of the logistics-optimized factory (LOF)

    How the Smart Factory becomes a reality

    Industrial Engineering 4.0 combines automation and digitalization in production

    ConMoto helps its customers create value streams in which fully analog machines, machines with specific application programming interfaces (APIs) and the latest IIoT-applications run in a highly productive and stable manner.

    We provide

    • integrated process, system and data management,
    • Complete recording of all machine data and meaningful data cockpits for high transparency of all processes and plants,
    • Productivity advances through process automation,
    • Connection of external systems.

    The overriding goal is an integrated production and logistics management, which enables our customers to analyze and optimally control all processes and facilities in a focused manner.

    Productivity driver Smart Maintenance

    Improved transparency through the high quality of comprehensive machine data makes maintenance in particular an effective productivity driver. ConMoto has long been a leader in maintenance, value-based maintenance and asset management (read our study). With our know-how, we have been designing Maintenance 4.0 solutions for many years – always using the latest technologies. We use the increasingly accurate predictions of Predictive Maintenance on machine and plant condition, ensuring that maintenance happens at the optimal time before machine downtime occurs. This leads to cost savings through the avoidance of unnecessary repairs and to higher productivity through reduced downtime and optimum plant availability.

    Mobile Maintenance makes it possible to collect and share real-time data regardless of where the machines are located. In this way the maintenance of an entire value network can be organized across locations. Maintenance operations can least partially be managed remotely. Remote maintenance therefore significantly reduces personnel deployment and maintenance costs.

    ConMoto also supports its customers in taking advantage of the opportunities presented by digitalization in maintenance, especially due to the important role of artificial intelligence (AI) in linking and evaluating data from sensor technology and real-time monitoring of machines and systems. Technological developments under the collective term Advanced Analytics add a new dimension to Maintainability resulting in Prescriptive Maintenance. These prescriptive approaches allow AI to independently and continuously intervene in production and maintenance processes.

    Read more about maintenance here.

    Strategie & Realisierung – together with our customers at eye level

    • Brief fact-based and solution-oriented analyses
    • We think strategy and implementation
    • Structured problem solving with our customers at eye level
    • We develop pragmatic approaches to solutions
    • As consultants, we take responsibility for implementation and act with your employees on the shop floor